China Custom Made Precision Injection Molded Plastic Parts Molding injection molding gun parts

Merchandise Description

01. Merchandise Description

 

Solution Description
Merchandise Identify Injection Plastic Parts 
Items classification Injection Plastic Components
Content EPDM,NR,SBR,Nitrile, Silicone, Fluorosilicone, Neoprene, Urethane(PU), Polyacrylate(ACM), Ethylene Acrylic(AEM),  HNBR, Butyl(IIR), plastic like content (TPE, PU, NBR, silicone, NBR+TPE and so forth)
Dimensions All dimension and thickness accessible.
Shape capable of all designs as for each drawing
Color All-natural,black, Pantone code or RAL code, or as per client’s samples or specifications
Hardness 10°~90° Shore D ,usually 20°~80° Shore D
Surface ending Texture (VDI/MT normal, or made to client’s sample), polished (higher polish, mirror polish), smooth, painting, powder coating, printing, electroplating etc.
Drawing 2nd or 3D draiwng in any graphic/picture structure is Ok
Totally free sample Sure
OEM/OEM Indeed
Software Home, electronics, for automobiles like GM, Ford, Renault, Honda. Equipment, clinic, petrochemical, Military and Aerospace etc.
Market place Europe, North The usa, Oceania
Top quality certification ISO 90001:2008, TS16949, Fda, Achieve, ROHS, SGS
QC Every single get manufacturing will get more than 10 times normal check and 5 fives times random check out by our professional QC. Or by Third get together appointed by customer
 
Mould Molding Process Injection molding, mold processing, extrusion
Mould kind processing mould, injection mould, extrusionmold
Equipment 350T vacuum pressing equipment and other urgent device at 300T,250T and so on
Tooling equipment Rubber pressure tester, Rubber vulcanization instrument, Durometer, calipers, ageing oven
Cavity one~four hundred cavities
Mould Daily life three hundred,000~1,00,000 times
 
Manufacturing Generation capacity complete every single mildew of product in 3 minutes and operating on 3 shifts in 24 hours
Mould guide time fifteen~35 days
Sample direct time 3~5 times
Creation time generally 15~30 days, need to be confirmed ahead of buy
Loading port HangZhou, ZheJiang , HangZhou or as necessary

02. Firm Profile

HangZhou Brother Rubber company was recognized in 1996 yr, Situated in HangZhou,China. We are an OEM/ODM skilled producer targeted on remedies of rubber and plastic goods. It represents higher good quality and is backed up by our group of top quality assurance specialists and our ISO 9001 and TS 16949 certifications. Its plant occupies more than 2500 square meters of land.

Our major buyers arrive from Europe,America and Oceanica, Example: British isles, United states, Spain, Denmark,Germany, Australia, Finland .

Our strengths are our ability to reply rapidly and efficiently to consumer demands, superb good quality requirements, and best notch comply with-up services. Our robust engineering crew supports our capacity to give exceptional high quality and on-time shipping and delivery. Our track record is based on very good credit score, high quality and provider which is highly appreciated by customers in European and North American market place. With mature and steady management group, innovative products and top engineering, experienced advertising group, a good popularity among our consumers, the Team is creating every work to create the new brand of rubber, plastic items, metal merchandise, mold processing in the globe.

“leadship by way of good quality and services, To generate value for buyers is creating a future for ourselves” as our motto. Welcome overseas close friends to pay a visit to our business. Seeking ahead to your support far more!

Office:
Our sale business office is found in HangZhou metropolis downtown, ZheJiang Province, China. It is in 2~3 hours push distance to both our manufacturing facility and airport or sea port in HangZhou. It is also handy to fulfill buyers from various nations.

Products and materials:
Our organization is engaged in manufacture Rubber and plastic components. The major products contain molded rubber components, Extrusion silicone tube/strip, silicone sponge tube, Injection plastic components, Extrusion plastic parts, Rubber sponge components, PVC dipping.

We make these areas according to the drawings or samples from clients with different form,dimension and color , Example rubber rings, bellows, seals,hose,plug,bumper and so on, The major rubber uncooked material is EPDM,NR,SBR,Nitrile, Silicone, Fluorosilicone, (FKM), Neoprene, Urethane(PU), Polyacrylate(ACM), Ethylene Acrylic(AEM), HNBR, Butyl(IIR) with thirty~ninety Shore A hardness. The major plastic raw substance is PP, PA, PE, POM, Laptop, PVC, PS, PVC, TPE, TPR, TPU ,Santoprene. Specially we have benefit in rubber seals and car rubber areas, We have developed several areas for some automotive enterprise like,Rover,BMW, Opel, GM, Ford, Renault, Honda.

Profound expertise:
Our engineers and QC experts are engaged in rubber plastic business more than 23 a long time. Our main administration team has wealthy encounter and deep understanding of rubber and plastic advancement.

Production ability:
Manufacturing facility is functioning 24 several hours by 3 shifts every single day, It normally takes only 3 minutes to finish 1 mould of items. (If 1 mould has 50 cavities, then we can make 50PCS of items inside of 3 minutes). Production devices such as 350T vacuum urgent machine, 300T pressing machine, 250T machines and more others.

Good quality manage and check:
It has far more than 10 times of top quality examine for each and every get, starting from uncooked substance examine to deal examine. Every manufacturing line has at least 2 QC staff for random check and standard check. Examination: manufactory tests equipment contains rubber tension tester, rubber vulcanization instrument, durometer, calipers, ageing oven for Density examination, Elongation at break, Bonding energy, Pulling drive examination, twisting pressure test, Rergarding other test like anti-higher/minimal temperature which will be analyzed by Third Get together Testing Centre as client needed.

Sale services:
Every salesman should be in service right after strictly trained with productions information and buyer-service specifications. Be skilled in exporting business process and English communication.

 

US $0.5-1.99
/ Piece
|
200 Pieces

(Min. Order)

###

Material: PVC
Application: Medical, Household, Electronics, Automotive, Agricultural
Certification: RoHS, ISO
Item Name: Injection Plastic Parts
Other Materials: Nr, EPDM, SBR, Cr, NBR, Silicon Rubber, Acm, FKM
MOQ: 200 Pieces

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Product Description
Products Name Injection Plastic Parts 
Products category Injection Plastic Parts
Material EPDM,NR,SBR,Nitrile, Silicone, Fluorosilicone, Neoprene, Urethane(PU), Polyacrylate(ACM), Ethylene Acrylic(AEM),  HNBR, Butyl(IIR), plastic like material (TPE, PU, NBR, silicone, NBR+TPE etc)
Size All size and thickness available.
Shape capable of all shapes as per drawing
Color Natural,black, Pantone code or RAL code, or as per client’s samples or requirements
Hardness 10°~90° Shore D ,usually 20°~80° Shore D
Surface finishing Texture (VDI/MT standard, or made to client’s sample), polished (high polish, mirror polish), smooth, painting, powder coating, printing, electroplating etc.
Drawing 2D or 3D draiwng in any image/picture format is OK
Free sample Yes
OEM/OEM Yes
Application Household, electronics, for vehicles like GM, Ford, Renault, Honda. Machinery, hospital, petrochemical, Military and Aerospace etc.
Market Europe, North America, Oceania
Quality certification ISO 90001:2008, TS16949, FDA, REACH, ROHS, SGS
QC Every order production will get more than 10 times regular check and 5 fives times random check by our professional QC. Or by Third party appointed by customer
 
Mold Molding Process Injection molding, mold processing, extrusion
Mould type processing mold, injection mold, extrusionmold
Machines 350T vacuum pressing machine and other pressing machine at 300T,250T and so on
Tooling equipment Rubber tension tester, Rubber vulcanization instrument, Durometer, calipers, ageing oven
Cavity 1~400 cavities
Mould Life 300,000~1,00,000 times
 
Production Production capacity finish each mold of product in 3 minutes and working on 3 shifts within 24 hours
Mold lead time 15~35 days
Sample lead time 3~5 days
Production time usually 15~30 days, should be confirmed before order
Loading port Hangzhou, Shanghai, Ningbo or as required
US $0.5-1.99
/ Piece
|
200 Pieces

(Min. Order)

###

Material: PVC
Application: Medical, Household, Electronics, Automotive, Agricultural
Certification: RoHS, ISO
Item Name: Injection Plastic Parts
Other Materials: Nr, EPDM, SBR, Cr, NBR, Silicon Rubber, Acm, FKM
MOQ: 200 Pieces

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Product Description
Products Name Injection Plastic Parts 
Products category Injection Plastic Parts
Material EPDM,NR,SBR,Nitrile, Silicone, Fluorosilicone, Neoprene, Urethane(PU), Polyacrylate(ACM), Ethylene Acrylic(AEM),  HNBR, Butyl(IIR), plastic like material (TPE, PU, NBR, silicone, NBR+TPE etc)
Size All size and thickness available.
Shape capable of all shapes as per drawing
Color Natural,black, Pantone code or RAL code, or as per client’s samples or requirements
Hardness 10°~90° Shore D ,usually 20°~80° Shore D
Surface finishing Texture (VDI/MT standard, or made to client’s sample), polished (high polish, mirror polish), smooth, painting, powder coating, printing, electroplating etc.
Drawing 2D or 3D draiwng in any image/picture format is OK
Free sample Yes
OEM/OEM Yes
Application Household, electronics, for vehicles like GM, Ford, Renault, Honda. Machinery, hospital, petrochemical, Military and Aerospace etc.
Market Europe, North America, Oceania
Quality certification ISO 90001:2008, TS16949, FDA, REACH, ROHS, SGS
QC Every order production will get more than 10 times regular check and 5 fives times random check by our professional QC. Or by Third party appointed by customer
 
Mold Molding Process Injection molding, mold processing, extrusion
Mould type processing mold, injection mold, extrusionmold
Machines 350T vacuum pressing machine and other pressing machine at 300T,250T and so on
Tooling equipment Rubber tension tester, Rubber vulcanization instrument, Durometer, calipers, ageing oven
Cavity 1~400 cavities
Mould Life 300,000~1,00,000 times
 
Production Production capacity finish each mold of product in 3 minutes and working on 3 shifts within 24 hours
Mold lead time 15~35 days
Sample lead time 3~5 days
Production time usually 15~30 days, should be confirmed before order
Loading port Hangzhou, Shanghai, Ningbo or as required

Benefits of Injection Molded Parts in Design

Injection molded parts are manufactured from a variety of plastics. You can order samples of your desired product or download CAD drawings free of charge. For more information, visit our product catalog. There are numerous benefits of using injection molded products in your designs. Here are some of them. Injection molded products are cost-effective and highly customizable.

Design for manufacturability

Injection molded parttDesign for manufacturability (DFMA) is an important part of the design process for injection-molded parts. This process helps to minimize costs and streamline the production process. It also helps in the prevention of problems during the manufacturing process. The process involves several steps that include part geometry, location of critical surfaces, material selection, and dimensioning. It is also crucial to consider the colors and tolerances, which can help to minimize scrap rates.
Design for manufacturability is a vital early stage in the development process to ensure that the product is cost-effective and repeatable. It begins with a thorough understanding of the purpose for which the part is intended. The design process should take into account every aspect of the part, including the material section, tool design, and the production process.
DFM includes guidelines to ensure that the design meets the manufacturing requirements. These guidelines can include good manufacturing practices, as well as good design principles. Good design focuses on the quantity and quality of parts, as well as the complexity of their surfaces and tolerances. The process also focuses on mechanical and optical properties.
Injection molding design for manufacturability can save resources and time. It also reduces the costs of assembly. An injection molder conducts a detailed analysis of these design elements before starting the tooling process. This is not a standalone principle; it should be used in conjunction with other design optimization techniques.
Ideally, a product should be designed for optimum manufacture. This means that it should not have too many parts, or too few. To minimize this, the designer should choose a model that is easy to mold. Also, a design that does not require too many machine operations and minimizes risks.

Plastics used in injection molding

Injection molded parttInjection molding is a very versatile process that uses various types of plastic polymers. These plastics are extremely flexible and can be molded to take on any shape, color, and finish. They can also be customized to contain design elements, text, and safety instructions. Plastics are also lightweight, easily recycled, and can be hermetically sealed to prevent moisture from getting into the product.
Plastics are categorized according to their properties, which can be helpful in selecting the right plastic for a particular application. Different materials have different degrees of hardness, which is important when it comes to molding applications. Some are harder than others, while others are more flexible. Plastics are ranked according to their Shore hardness, which was developed by CZPT.
Polystyrene is one of the most common plastics used in injection molding. However, it has a few disadvantages. While it is a good choice for simple products that do not require high strength and are prone to breakage, it is not ideal for items that need to be resistant to heat and pressure.
While many types of plastics are used in injection molding, choosing the right material is very important. The right material can make a big difference in the performance of your product and the cost of your product. Make sure to talk with your injection molding supplier to determine which plastic is right for your project. You should look for a plastic with a high impact rating and FDA approval.
Another commonly used plastic is PMMA, or polystyrene. This plastic is affordable and has a glass-like finish. It is often used for food and beverage packaging and can be easily recycled. This material is also used in textiles.Characteristics of polypropylene
Polypropylene injection molded parts offer an array of benefits, including a high degree of rigidity, excellent thermal stability, low coefficient of friction, and chemical resistance. These plastics are available in two main types, homopolymers and copolymers. Both types offer superior hardness and tensile strength. However, the material does not have the same fire-resistance as PE plastics.
Polypropylene is a colorless, odorless, crystalline solid. It is highly resistant to a variety of chemicals and is shatter-resistant. Its properties make it a great choice for many industrial applications, including packaging and containers for liquids. The material is also highly durable and can last for a very long time without breaking. In addition, it does not absorb or retain moisture, making it ideal for outdoor and laboratory applications.
Polypropylene is widely used for injection molding, and its low cost, flexibility, and resistance to chemical attack make it a popular choice. This material is also a great electrical insulator and has excellent thermal expansion coefficient. However, it is not biodegradable. Luckily, it can be recycled.
During the molding process, the temperature of the mold is a significant factor. Its morphology is related to the temperature and flow field, and a clear correlation between the two factors is essential. If you can control the temperature and flow, you can optimize your manufacturing process and eliminate costly trial-and-error procedures.
Polypropylene is an excellent electrical insulator and has a high dielectric coefficient. It can also be sterilized and resist high temperatures. Although it is less rigid than polyethylene, it is a good choice for applications where electrical insulation is necessary.

Texture of injection molded parts

Injection molded parttTexture design is a common feature of injection molded parts, which helps to raise the perceived value of the vehicle. While traditional manufacturing processes can produce limited textures, additive manufacturing allows for infinite designs. For example, a design that looks like a wood grain pattern may be printed on an aluminum car part.
Texture is important because it can improve the strength of the part and enhance its adhesion to other surfaces. Moreover, textured parts can resist damage from contact and fingerprints. This makes them more durable and a good option for further molding operations. Injection molding processes usually follow a set of standards from the Society of Plastics Industry, which define different types of surface finishes.
Textured plastic injection molded parts may have various types of surfaces, including wood grain, leather, sand, or stipple. Choosing the right surface texture is crucial for enhancing the appearance of the part, but it must also be compatible with its function. Different materials have different chemical and physical properties, which can influence the type of texture. Moreover, the melting temperature of the material is important for its surface finish. The additives used in the process can also have an impact on the surface finish.
Texture can also vary between manufacturers and types of components. Some textures are flat, while others are rough. The top row corresponds to A3 and B4 in flatness, while the bottom row shows rough surfaces. These rough surfaces may damage sensitive testing equipment. However, some textures may have near equivalence with each other, namely SPI D-3 and MT-11020.
The type of texture that is applied to injection molded parts can affect the minimum draft angle required for the parts to be ejected. Parts with light texture tend to be smoother than parts with heavy textures, while parts with heavy textures require a higher draft angle. The draft angle for heavy textures should be between five and 12 degrees. It is best to consider this early in the design process and consult with the injection molder to get a good idea of the necessary draft angles.
China Custom Made Precision Injection Molded Plastic Parts Molding     injection molding gun partsChina Custom Made Precision Injection Molded Plastic Parts Molding     injection molding gun parts
editor by czh 2023-01-23