China Molded Injection Plastic Products for Auto Use injection molded parts drawing

Product Description

Merchandise Description
Goods Title Molded Injection Plastic Products for Vehicle Use
Items category Injection plastic areas
Materials PP, Abs, Personal computer, Ab muscles+Laptop, Nylon, delrin (POM), PMMA, AS, PS, PE, PET, PVC, PEEK, and so on GF additional material (Abdominal muscles+GF, PA66+GF, PA666+GF) Rubber like substance (TPE, PU, NBR, silicone, NBR+TPE etc)
Measurement  All dimension and thickness accessible.
Shape capable of all designs as for each drawing
Colour Natural,black,very clear (regular clear or higher optical clear), semi-clear, other shades (Pantone code or RAL code, or as per client’s sample). 
Surface finishing Texture (VDI/MT standard, or created to client’s sample), polished (high polish, mirror polish), sleek, painting, powder coating, printing, electroplating and many others.
Drawing 2nd or 3D draiwng in any picture/photo format is Ok
Totally free sample Sure
OEM/OEM Sure
Software Home, electronics, vehicles, equipment, healthcare facility, cosmetics,  and Aerospace etc.
Quality certification ISO 90001:2008, TS16949, Food and drug administration, Reach, ROHS, SGS
QC Every get creation will get more than 10 times typical check out and 5 fives instances random check out by our expert QC. Or by Third party appointed by client
 
Mould Molding Procedure Injection molding, overmolding.
Mould variety Injection plastic mould 
Common HASCO, DME, MISUMI, JIS, LKM, and so forth.
Tooling tools Lathe,Milling,Grinder,Drill,CNC,EDM,Wire reduce machine,Punch machine
Runner Cold or scorching
Gate Facet Gate, Sub Gate, Direct Gate, Hook Gate, Pin Level Gate, etc.
Cavity One or Multi cavities
Mould Lifestyle 300,000~1,00,000 times

HOW TO GET Solution/QUOTATION FOR YOUR PLASTIC Components:

 

Order Remedy
Buy OEM or ODM welcome. Free sample or slab/button of material for your good quality analysis, mold sample in accordance with drawing for approval of mass manufacturing,  
Payment terms L/C, T/T, WEST UNION, MONEYGRAM, PAYPAL, ESCROW
Lead time 3~5 weeks for mould manufacturing, and 1~2 months for mass manufacturing
Bundle As for every customer’s favour. Shock-absorbing bags, Cartons, Wooden box, and wood or plastic pallet, 
Shipping expression FOB CHINA, CIF spot port, DDP customer’s warehouse/deal with of items
Cargo By air mail, by sea, by express like DHL, Fedex, UPS, TNT, EMS
Quality Manage Sample acceptance before purchase, and QC check report(probably by 3rd celebration) just before harmony.

Merchandise Demonstrate

Creation AND EQUIPMENTS:

Gear Listing
Name SPECIFICATION Brand name Original Location Quantity
CNC Machines Graph 600 KNUTH GERMENY three
1370 KAFO ZheJiang 25
EDM Machines ZNC450 BHangZhouNA ZheJiang three
ZNC430 BHangZhouNA ZheJiang four
Grinding Machines ACC-350ST BESFORD CHINA 6
CNC Lathe Machining L150G-II OKUMA CHINA 3
Wire Cutting Equipment DK7732 NEW Fast CHINA 3
Milling Machine SHCM-97A GENTIGER ZheJiang eight
Injection Equipment 100T-450T Haitian CHINA twelve
CMM Machine CRT-PA574 MITUTYO JAPAN one
Hardness Tester TILO-T60 MITUTYO JAPAN 2


ADVANTAGED Services TO YOU:

one.Reduced freight of sample or products by DHL, as we have DHL account with larger price cut.
2. Reduce cost from less management expense, less labor expense and land value from our new plant.
three. Considerably less FOB expense as it is only 1~3 several hours drive from our manufacturing facility to HangZhou or ZheJiang port and airport.
4. Far more remedy for plastic/rubber substance and prodution as our manager and engineers have 30 many years of activities in rubber plastic market.
five. Much more Efficient support: prompt reply for your e-mail inside of 6 several hours, excellent resolution for any issues within twelve hrs.
six. More advantaged products: rubber molded/injection areas, plastic injection elements, and silicone extrusion areas.

General introduction of HangZhou Vivid RUBBER PLASTIC:

HangZhou Bright Rubber Plastic Solution Co.,Ltd signifies high high quality and is backed up by our staff of quality assurance professionals and our ISO 9001 and TS 16949 certifications. Its plant occupies more than 2500 square meters of land. Our strengths are our capacity to react quickly and proficiently to consumer demands, superb good quality specifications, and prime notch comply with-up support. Our track record as a reliable and productive provider is based on these information. Our robust engineering team supports our ability to supply superb quality and on-time delivery.
 
Business office:
Our sale place of work is situated in HangZhou town downtown, ZHangZhoug Province, China. It is in 2 several hours generate distance to equally our manufacturing facility and airport or sea port in ZheJiang or HangZhou. It is also convenient to fulfill clients from different nations.
 
Merchandise and components:
Our business is engaged in manufacture Rubber and plastic components. The major goods consist of molded rubber parts, Extrusion silicone tube/strip, silicone sponge tube, Injection plastic areas, Extrusion plastic elements, Rubber sponge elements, PVC dipping, The primary rubber uncooked materials is EPDM, Normal Rubber, SBR, Nitrile, Silicone, Fluorosilicone, Viton(FKM), Neoprene, Urethane(PU), Polyacrylate( ACM), Ethylene Acrylic(AEM), Santoprene, HNBR, Butyl(IIR), LSR The principal plastic uncooked material is PP, PA, PE, POM, Laptop, PVC, PS, PVC, TPE, TPR, TPU.
 
Profound knowledge:
Our engineers and QC authorities are engaged in rubber plastic industry above thirty many years. Our core administration group has rich expertise and deep comprehending of rubber and plastic growth.
 
Generation capability:
Manufacturing unit is operating 24 several hours by 3 shifts every single day, It requires only 3 minutes to end 1 mould of items. (If 1 mould has 50 cavities, then we can make 50PCS of merchandise inside of 3 minutes).
Manufacturing devices including 350T vacuum pressing device, 300T urgent machine, 250T equipment and more others.
 
Top quality control and test:
It has a lot more than ten occasions of quality verify for each purchase, beginning from uncooked materials check to bundle examine. Every single generation line has at minimum 2 QC workers for random examine and regular examine.
Test: manufactory tests equipment includes rubber stress tester, rubber vulcanization instrument, durometer, calipers, ageing oven for Density examination, Elongation at crack, Bonding toughness, Pulling drive take a look at, twisting drive take a look at, Rergarding other examination like anti-substantial/minimal temperature which will be analyzed by 3rd Get together Screening Heart as buyer required.
 
Sale service:
Each salesman ought to be in provider soon after strictly skilled with productions understanding and consumer-support demands. Be experienced in exporting organization process and English conversation.

 
FAQ:

Q: Are you maker or buying and selling organization?
A: we are manufacturer.

Q: How to get the quickest quotation?
A: send out e-mail with drawing directly.

Q: How to get quotation without drawing?
A: achievable deliver sample, photos or depth descriptions of items to us, we will return you drawing for verify.

Q: I have an idea for a new product, but not sure if it can be manufactured. Can you help?A. Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling and likely set-up costs. 

Q: My custom merchandise have already been developed on CAD. Can you use the drawings?
A. Yes! DWG, DXF, IGES, Solidworks and Rhino files can all be used to generate quotes, models and mould tools – this can save time and money in producing your parts.

Q: Can I test my idea/item before committing to mould tool manufacture?
A. Yes, we can use CAD drawings to make models for design and functional evaluations.

Q: What type of plastic material is best for my design/merchandise?
A. Materials selection depends on the application of your design and the environment in which it will function. We will be happy to discuss the alternatives and suggest the best material.

Q: How about sample?
A: totally free sample is available for your top quality analysis, but you should spend the freight. Relating to customise products, sample and CZPT order will go first just before mass creation.

 

US $0.1-5
/ Piece
|
200 Pieces

(Min. Order)

###

Material: PVC
Color: Black/White/Blue/Red/Yellow, etc
Shape/Size/Weight: According to Custom′s Drawing
File: Format Auto CAD, Pdf, JPG
OEM/ODM: Welcomed
Transport Package: as Your Request

###

Customization:

###

Product Description
Products Name Molded Injection Plastic Products for Auto Use
Products category Injection plastic parts
Material PP, ABS, PC, ABS+PC, Nylon, delrin (POM), PMMA, AS, PS, PE, PET, PVC, PEEK, etc; GF added material (ABS+GF, PA66+GF, PA666+GF); Rubber like material (TPE, PU, NBR, silicone, NBR+TPE etc)
Size  All size and thickness available.
Shape capable of all shapes as per drawing
Color Natural,black,clear (standard clear or high optical clear), semi-transparent, other colors (Pantone code or RAL code, or as per client’s sample). 
Surface finishing Texture (VDI/MT standard, or made to client’s sample), polished (high polish, mirror polish), smooth, painting, powder coating, printing, electroplating etc.
Drawing 2D or 3D draiwng in any image/picture format is OK
Free sample Yes
OEM/OEM Yes
Application Household, electronics, vehicles, machinery, hospital, cosmetics,  and Aerospace etc.
Quality certification ISO 90001:2008, TS16949, FDA, REACH, ROHS, SGS
QC Every order production will get more than 10 times regular check and 5 fives times random check by our professional QC. Or by Third party appointed by customer
 
Mold Molding Process Injection molding, overmolding.
Mould type Injection plastic mould 
Standard HASCO, DME, MISUMI, JIS, LKM, etc.
Tooling equipment Lathe,Milling,Grinder,Drill,CNC,EDM,Wire cut machine,Punch machine
Runner Cold or hot
Gate Side Gate, Sub Gate, Direct Gate, Hook Gate, Pin Point Gate, etc.
Cavity Single or Multi cavities
Mould Life 300,000~1,00,000 times

###

Order Solution
Order OEM or ODM welcome. Free sample or slab/button of material for your quality evaluation, mold sample in accordance with drawing for approval of mass production,  
Payment terms L/C, T/T, WEST UNION, MONEYGRAM, PAYPAL, ESCROW
Lead time 3~5 weeks for mold production, and 1~2 weeks for mass production
Package As per customer’s favour. Shock-absorbing bags, Cartons, Wooden box, and wooden or plastic pallet, 
Delivery term FOB CHINA, CIF destination port, DDP customer’s warehouse/address of goods
Shipment By air mail, by sea, by express like DHL, Fedex, UPS, TNT, EMS
Quality Control Sample approval before order, and QC test report(maybe by third party) before balance.

###

EQUIPMENT LIST
NAME SPECIFICATION BRAND ORIGINAL PLACE QUANTITY
CNC Machines Graph 600 KNUTH GERMENY 3
1370 KAFO TAIWAN 25
EDM Machines ZNC450 BANDANA TAIWAN 3
ZNC430 BANDANA TAIWAN 4
Grinding Machines ACC-350ST BESFORD CHINA 6
CNC Lathe Machining L150G-II OKUMA CHINA 3
Wire Cutting Machines DK7732 NEW FAST CHINA 3
Milling Machine SHCM-97A GENTIGER TAIWAN 8
Injection Machine 100T-450T Haitian CHINA 12
CMM Machine CRT-PA574 MITUTYO JAPAN 1
Hardness Tester TILO-T60 MITUTYO JAPAN 2
US $0.1-5
/ Piece
|
200 Pieces

(Min. Order)

###

Material: PVC
Color: Black/White/Blue/Red/Yellow, etc
Shape/Size/Weight: According to Custom′s Drawing
File: Format Auto CAD, Pdf, JPG
OEM/ODM: Welcomed
Transport Package: as Your Request

###

Customization:

###

Product Description
Products Name Molded Injection Plastic Products for Auto Use
Products category Injection plastic parts
Material PP, ABS, PC, ABS+PC, Nylon, delrin (POM), PMMA, AS, PS, PE, PET, PVC, PEEK, etc; GF added material (ABS+GF, PA66+GF, PA666+GF); Rubber like material (TPE, PU, NBR, silicone, NBR+TPE etc)
Size  All size and thickness available.
Shape capable of all shapes as per drawing
Color Natural,black,clear (standard clear or high optical clear), semi-transparent, other colors (Pantone code or RAL code, or as per client’s sample). 
Surface finishing Texture (VDI/MT standard, or made to client’s sample), polished (high polish, mirror polish), smooth, painting, powder coating, printing, electroplating etc.
Drawing 2D or 3D draiwng in any image/picture format is OK
Free sample Yes
OEM/OEM Yes
Application Household, electronics, vehicles, machinery, hospital, cosmetics,  and Aerospace etc.
Quality certification ISO 90001:2008, TS16949, FDA, REACH, ROHS, SGS
QC Every order production will get more than 10 times regular check and 5 fives times random check by our professional QC. Or by Third party appointed by customer
 
Mold Molding Process Injection molding, overmolding.
Mould type Injection plastic mould 
Standard HASCO, DME, MISUMI, JIS, LKM, etc.
Tooling equipment Lathe,Milling,Grinder,Drill,CNC,EDM,Wire cut machine,Punch machine
Runner Cold or hot
Gate Side Gate, Sub Gate, Direct Gate, Hook Gate, Pin Point Gate, etc.
Cavity Single or Multi cavities
Mould Life 300,000~1,00,000 times

###

Order Solution
Order OEM or ODM welcome. Free sample or slab/button of material for your quality evaluation, mold sample in accordance with drawing for approval of mass production,  
Payment terms L/C, T/T, WEST UNION, MONEYGRAM, PAYPAL, ESCROW
Lead time 3~5 weeks for mold production, and 1~2 weeks for mass production
Package As per customer’s favour. Shock-absorbing bags, Cartons, Wooden box, and wooden or plastic pallet, 
Delivery term FOB CHINA, CIF destination port, DDP customer’s warehouse/address of goods
Shipment By air mail, by sea, by express like DHL, Fedex, UPS, TNT, EMS
Quality Control Sample approval before order, and QC test report(maybe by third party) before balance.

###

EQUIPMENT LIST
NAME SPECIFICATION BRAND ORIGINAL PLACE QUANTITY
CNC Machines Graph 600 KNUTH GERMENY 3
1370 KAFO TAIWAN 25
EDM Machines ZNC450 BANDANA TAIWAN 3
ZNC430 BANDANA TAIWAN 4
Grinding Machines ACC-350ST BESFORD CHINA 6
CNC Lathe Machining L150G-II OKUMA CHINA 3
Wire Cutting Machines DK7732 NEW FAST CHINA 3
Milling Machine SHCM-97A GENTIGER TAIWAN 8
Injection Machine 100T-450T Haitian CHINA 12
CMM Machine CRT-PA574 MITUTYO JAPAN 1
Hardness Tester TILO-T60 MITUTYO JAPAN 2

Designing Injection Molded Parts

Injection molded parts are a great way to produce fast, reliable parts without having to spend much time on post-processing. Whether you’re designing a small component or a large vehicle, you can expect your parts to be ready to use right away. Because of their high-speed production cycles, you can expect your parts to be delivered within 30 to 90 seconds.

Design considerations for injection molded parts

Injection molded parttWhen developing a medical device, there are several design considerations to be made to create a quality injection molded part. Typically, product designers want to minimize the amount of material needed to fill the part while still maintaining the structural integrity of the product. To this end, injection molded parts often have ribs to stiffen the relatively thin walls. However, improper placement of ribs or projections can create molding problems.
Design considerations for injection molded parts include the overall shape and finish of the part. There are several ways to make the part look better. One way is to make the surface smoother and less pronounced. This will help the material flow evenly throughout the mold and minimize the risk of parting lines. Another way to reduce the risk of sink marks is to reduce the thickness of ribs relative to the nominal wall thickness of the part.
A common problem encountered when designing injection molded parts is sink marks. These can be difficult to avoid. A molder may not be willing to guarantee the product’s surface is sink-free, so designers must make sure that sink marks are minimized. To prevent these problems, the design of the parts should be as simple as possible.
Injection molded parts can also have complex geometries, and the design process is incredibly flexible. A good molder will be able to reproduce complex parts at low cost. To get the best possible results, designers should discuss the design and process with the molder. They should also discuss with the molder any critical tolerance specifications. The designer should also consider reworking the mold if necessary.
The wall thickness of a plastic injection molded part should be consistent. This is important because it influences the part’s functionality and performance. An uneven wall thickness can result in sink marks, voids, and other undesirable effects. It may also result in excessive plastic pressure or cause air traps.

Materials used in injection molded parts

When designing a product, materials used in injection molding are an important factor in the end result. These materials vary in strength, reusability, and cost. Understanding these differences is essential for ensuring the best product. In addition, understanding the characteristics of these materials can help you plan your budget and determine which ones are right for your application.
Choosing the wrong material can have serious consequences. In addition to premature component failure, the wrong choice can also increase your cost. To avoid such an occurrence, it’s a good idea to seek expert advice. Expert consultations can help you understand the factors that are important for your particular plastic molding project.
Fortron PPS: This thermoplastic resin offers excellent strength, toughness, and chemical resistance. It’s also stiff and durable, which makes it ideal for demanding industrial applications. Other common plastics include Nylon 6/6, which is strong and lightweight. Its high melting point makes it a great replacement for metal in certain environments. It also offers desirable chemical and electrical properties. PEEK is another common material used in injection molding.
ABS: Another engineering grade thermoplastic, ABS offers excellent heat resistance and chemical resistance. The disadvantage of ABS is its oil-based composition. As a result, ABS production creates noxious fumes. Nylon is another popular plastic for injection molding. Nylon is used in many different applications, from electrical applications to various kinds of apparel.
Injection moulding is a process where raw material is injected through a mold under high pressure. The mold then shapes the polymer into a desired shape. These moulds can have one or multiple cavities. This enables manufacturers to create different geometries of parts using a single mould. Most injection moulds are made from tool steel, but stainless steel and aluminium are also used for certain applications.

Characteristics of injection molded parts

Injection molded parttInjection molded parts exhibit a range of mechanical and physical properties. These properties affect the performance of the parts. For example, they can affect electrical conductivity. Also, the degree of filling in the parts can determine their mechanical properties. Some studies have even found that filling content can affect the dimensional accuracy of the parts.
To ensure the highest quality of the molded parts, it is important to inspect the machines and processes used to manufacture them. Proper maintenance can prevent mistakes and prolong the service life of the components. Moreover, it is essential to clean and lubricate the machine and its components. This will also reduce the possibility of mold errors.
The temperature and pressure characteristics of the injection mold can be characterized with the help of a simulation tool. For example, in a simulation environment, the injection pressure can be set as a profile and is equal to the pressure in the flow front. Moreover, the maximum injection pressure can be set as a value with minimum dependence on the flow rate. The temperature of the material used in the injection mold should be within a recommended range.
The temperature and pressure of the mold cavity must be monitored to ensure proper ejection. The temperature of the injection mold cavity is usually set at a temperature slightly above the ejection temperature. This can be manually or automatically. If the temperature is too high, the part will not be able to eject. The rapid temperature change can cause the part to warp. The same applies to the cooling time of the mold and cavity.
The thickness of the molded part should be uniform. If the injection mold does not conform to the required thickness, sink marks may be visible. A minimum of 2.5 mm between the outer and inner diameters is required for proper ejection.

Common problems encountered

There are several common problems encountered during the production of injection-molded parts. One of the most common of these is sink marks. These appear on the surface of the part and are a result of uneven cooling of the plastic within the mold. This problem can be caused by poor mold design, insufficient cooling time, and/or low injection pressure.
The first common problem occurs when the mold is not tightly clamped. This causes the molten plastic to be forced out of the mold. Other problems may occur due to the wrong clamping pressure or temperature. In these cases, the clamping force should be increased or the mold design should be revised to allow the plastic to flow properly through it. In addition, a poor quality mold may cause flash or burrs.
Another common problem is wavy patterning. These two defects can affect the appearance and functionality of the part. To avoid these problems, work with an experienced injection molding manufacturer who has experience in these types of parts. They will be able to troubleshoot and minimize any potential risks.
One of the most common problems encountered in injection molding is discoloration. A discolored part will be black or rust-colored. This problem is caused by an excess of air in the mold cavity, and can be avoided by reducing the injection speed. Ventilation systems can also be adjusted to minimize the chances of these problems.
Defective molds can cause a negative impact on the bottom line. By understanding the common problems encountered during injection molding, you can better avoid these problems and make your products as attractive as possible.

Fasteners used in injection molded parts

Injection molded parttInjection molded parts often use fasteners for securing fastener elements in place. As shown in FIGS. 7 and 8 (two separate views), the fastener elements are integrated with the molded product, and they extend from one side. The fastener elements are designed to engage loop elements in the overlying layer. The palm-tree shaped fasteners are especially well-suited for this purpose, as their three-dimensional sides engage more loops than flat sides. These features result in a more secure closure.
When fasteners are used in injection molded parts, the plastic is injected into a mold, with the fastener integrated. In addition to self-tapping screws, other plastic fasteners can include moulded or pre-drilled pilot holes. This method avoids the need for a secondary assembly step and ensures an easy fit. These screws also have other advantages, including a smaller thread profile and lower radial stress, which prevents boss damage.
Another type of fastener commonly used in injection molded parts is a boss. This type of fastener is typically larger than the nut and the pilot hole. An undersized boss can lead to warpage during the injection molding process and cause a product to fail in the field.
Another type of fastener used in injection molded parts is a thread insert, which is usually a stainless steel A2 wire. There are different versions of this fastener for different materials, including carbon fiber reinforced plastic. And the fastener can be modified to adjust the size of the hole.
These fasteners are used in many different types of injection molded parts. Some parts are used to fix a variety of cosmetic issues, such as minor sinks. While these are not defects, they may not look perfect, and they can affect the overall appearance of a product. If you want to improve the appearance of an injection molded part, you can add fibers and glass fibers, as well as colorants.
China Molded Injection Plastic Products for Auto Use     injection molded parts drawingChina Molded Injection Plastic Products for Auto Use     injection molded parts drawing
editor by czh 2023-01-08